Hi-Tech Medical Products

Clean Room Rotary Die Cutting

Clean Room Rotary Die Cutting

Rotary Die-Cutting Services and Contract Die Cut Medical Product Manufacturing

Hi-Tech has over 30 rotary die cutting presses, 12 in certified cleanrooms. Including 8 state of the art, servo presses with up to 14 stations, capable of handling widths up to 24” wide. Servo presses in certified cleanrooms are capable of island placement with electronic registration and inline heat seal pouching.

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island placementPre-cut shapes of adhesive are laminated to material during the die cutting process, leaving adhesive positioned only in the specified area(s). Adhesive free substrates can also be island placed. Hi-Tech Medical has 8 state-of-the-art servo rotary presses capable of island placement in certified cleanrooms.

  • Performed in-line with laminating, die-cutting and pouching
  • Minimizes or eliminates scrap
  • Register within tight tolerance requirements
  • Optical sensors control registration
  • Register to preprinted substrates

inline pouching

Hi-Tech Medical can pre-print any type of pouch material and package die cut parts inline as they are cut, while printing sequential lot numbers.

  • Heat seal pouching creates a moisture vapor barrier
  • Cold seal pouching is the fastest, lowest cost in-line pouching option

flexographic printingHi-Tech Medical has inline Flexo printing on numerous presses in the US and Mexico.

  • Pre-print your release liner; either registered or random repeat
  • Inline Flexo Print directly onto your die cut parts with electronic registration
  • Zone coat and flood coat a wide range of specialty coatings

multi layer laminatingHi-Tech Medical can laminate a variety of flexible substrates together with heat or PSA, without entrapping air or contaminants and not stretching the substrate.

  • Single station presses
  • Multi-station presses
  • Capable of laminating up to 12 layers

pre printed island placementPre-printed adhesive materials can be accurately die cut utilizing electronic registration, leaving adhesive positioned only in specified areas. Adhesive free substrates can also be pre-printed and island placed.

  • 8 state-of-the-art servo rotary presses capable of this process in certified cleanrooms
  • Performed in-line with laminating, die-cutting and pouching
  • Minimizes or eliminates scrap
  • Register within tight tolerance requirements
  • Optical sensors control registration
  • Register to preprinted substrates

rotary die cutting pressHi-Tech Medical is capable of building one-of-a-kind presses if needed to meet your unique requirements.

  • Island placement with electronic registration
  • Handling widths up to 24″ wide
  • Presses in certified clean rooms

Contact us about your medical die cutting production needs.

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    Advanced Medical Die Cutting Capabilities for Any Application

    DRUG DELIVERY

    WOUND-CARE / OSTOMY

    PATIENT MONITORING AND SPECIALTY ELECTRODES

    DIAGNOSTIC COMPONENTS